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Fosroc- ndiaWaterproofing Brochure
Business legislation (MP006BL)
Davangere University
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Fosroc
Waterproofing Solutions
fosroc constructive solutions
####### Product range
Admixtures and surface treatments Grouts and Anchors Industrial fl ooring Concrete repair
“The greatest constructions require solid foundations, the best being built on ROCK. Here is the foundation that supports FOSROC” Dr. James Hay , Chairman – JMH Group
Fosroc commenced its Indian operations in 1981 and established a 100% subsidiary in 1999.
Fosroc has four state-of-the-art manufacturing facilities at Bengaluru, Karnataka; Ankleshwar, Gujarat; Kolkata, West Bengal and Keshwana, Rajasthan.
Fosroc Chemicals (India) Pvt. Ltd. works closely with its customers, including distribution and Applicator associates, through its well-equipped technical service department, a network of sales engineers, customer service professionals, Concrete technologist, Specifi cation team etc. Fosroc India prides itself for the level of technical and customer support that it gives to its valued customers.
International leverage gives Fosroc the opportunity to off er tried and tested solutions from one geographical region to another with great confi dence.
Fosroc Chemicals (India) Pvt. Ltd. provides time-tested solutions that include services such as: Diagnosis and Specifi cation Support Application Support Distribution Support After-Sales Service Mix design support
Fosroc Chemicals (India) Pvt. Ltd. remains focused on the Industry, Infrastructure and Building Segment with a wide range of quality products. Admixtures and Surface Treatments Grouts and Anchors Industrial Flooring Concrete Repair Protective Coatings Joint Sealants and Adhesives Waterproofi ng Cement Additives
Structural Strengthening Joint Sealants and Adhesives
Waterproofi ng Cement Additi ves
From basement to roof, Fosroc can assist
to achieve the best waterproofi ng solutions
International
leaders
in delivering
constructive
solutions
Waterproofi ng product range 4 Waterproofi ng solutions 5 Below ground waterproofi ng 6 - Proofex Engage System 7 Fosroc Membrane HDPE-P System 8 Fosroc Proofex 3000 9 Proofex PGP System 9 Proofex Torchseal System 10 Proofex Self Adhesive System 11 Proofex Self Adhesive Geotext System 12 Nitocote CM210 System 13 Brushbond TGP System 13 Conplast crystalline 13 Nitoproof 100/120 System 14 Fosroc Polyurea WH200/GR 14 Above ground waterproofi ng 15- Roof Slab 15 Production Selection Chart - Roof Slab 15 Brushbond RFX/Brushbond 16 Brushcrete/Hydroproof XTRA System 16 Proofex Torchseal System 17 Brushbond Ti Flexicoat System 18 Nitoproof 600 Standard System 18 Nitoproof 600 PF 19 Brushbond Roofguard System 19 Proofex Self Adhesive System 20 Proofex PGP System 20 Proofex ORG/OGP System 21 Wet Areas 22 Greenroof and Podium 22 Landscape Waterproofi ng 23 Fosroc Polyurea WH 200/GR 24 Product Selection chart – landscape waterproofi ng 25 Water retaining structure 26-
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Fosroc’s innovative below ground waterproofi ng systems comply with recognised guidelines, providing clients with the most cost-effective solutions possible which have been proven successful over a long number of years for all types of below ground construction.
Fosroc below ground waterproofi ng systems are fully compatible, giving designers peace of mind and assured quality from a single source, worldwide company.
Waterproofi ng is required each time a structure is built below ground and especially where the water table is permanently above the underside of the basement fl oor level. A high water table causes hydrostatic pressures to be exerted underneath basement fl oors and against basement walls. This hydrostatic pressure forces water into the building through cracks, joints and any porous substrates causing possible major structural damage and is likely to contribute to mould, corrosion and other moisture related problems.
To minimise risk, strategies for dealing with ground water, soil gases and contaminants should be considered from the earliest stages of the planning
and design processes with designers, specialists and manufacturers establishing and maintaining effective channels of communication, by being involved at the early stages of any project.
An ever increasing level of importance is being placed by clients and designers with regards to structural integrity, cost-effectiveness and durability. Fosroc recognises this and offers an unparalleled range of waterproofi ng solutions for below ground structures to combat these demands, providing clients with high performance products backed by excellent customer/ technical service delivered through a comprehensive international network.
BS8102:
The recently revised BS8102:2009 standard for water-proofi ng below ground structures, gives recommendations and provides guidance on methods of dealing with and preventing the entry of water from surrounding ground into a structure below ground level. Designers are encouraged to follow a process chart, to ensure that the correct waterproofi ng system will be selected. Some of the recommendations are highlighted below:
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For below ground structures where the exterior face of the structural concrete is inaccessible, the waterproofi ng must be applied prior to pouring the concrete. Conventional systems are either loose-laid or self-adhering to the substrate not the structural concrete. This means there is no seal between the waterproofi ng and the structural concrete which can lead to water travelling between the waterproofi ng and the structure from any leakages that may occur. BS8102:2009 highlights this problem and recommends that a fully-bonded pre-applied waterproofi ng system be used to mitigate this risk. A similar problem occurs where ground settlement takes place.
Fosroc has developed an innovative system, Proofex Engage, which incorporates a unique cell mesh which mechanically bonds to freshly placed concrete giving a tenacious waterproof seal, preventing water migration even if ground settlement occurs. It is installed rapidly with no need for blinding concrete, priming or protection and can be traffi cked immediately after application. It is also gas-resistant and highly durable and is unaffected by contaminants within the ground. Quality is assured through BBA and EN13967:2004 and the system is suitable for use in accordance with BS8102:2009 Grades 1, 2 and 3.
####### Proofex Engage system
Proofex L section Proofex Engage Details Strip
Proofex Engage Polyurea WCS
####### Advantages
Rapid installation – no blinding concrete or protection required Assured watertight integrity even in the event of ground settlement No water-tracking Easy jointing and compatible full range of ancillaries Integrity assured at pile caps Excellent solution for precast concrete Protects structure against ground contaminants Long-term watertight durability
Products No of basements Water table
Resistant to ground chemicals
Bonding with Concrete
Screed protection Life expectancy
Proofex Engage 3 basements Water table at ground level Aggressive ground chemicals Mechanically bonded to concrete Do not require protection Life expectancy > 15 years
Fosroc Membrane HDPE-P System 3 basements
Water table at ground level
Aggressive ground chemicals
Pressure sensitive fully bonded system
Do not require protection Life expectancy > 15 years
Fosroc Proofex 3000 3 basements Water table above the raft Resistance to ground salts Fully bonded self adhesive system Require protection Life expectancy > 10 years
Proofex PGP 3 basements Water table at ground level Aggressive ground chemicals Loose laid system Require protection Life expectancy > 15 years
Proofex Torchseal 4PI/4SI 2 basements
Water table above the raft
Resistance to ground satls
Loose laid system for raft Require protection Life expectancy > 10 years
Proofex Torchseal 3PI/3SI 1 basement
Water table above the raft
Resistance to ground salts
Loose laid system for raft Require protection Life expectancy > 10 years
Proofex Self Adhesive Geotext 2 basements
Water table above the raft
Resistance to ground salts
Loose laid system for raft
Do not require protection Life expectancy > 10 years
Proofex Self Adhesive PR20 2 basements
Water table above the raft
Resistance to ground salts
Loose laid system for raft Require protection Life expectancy > 10 years
Proofex Self Adhesive PR15 1 basement
Water table above the raft
Resistance to ground salts
Loose laid system for raft Require protection Life expectancy > 10 years
Nitocote CM210 1 basement Water table above the raft Resistance to ground salts Loose laid system for raft Require protection Life expectancy > 5 years
Fosroc Membrane HDPE-P/Membrane HDPE-P(Smooth)RF is a pre-applied HDPE pressure sensitive adhesive waterproofi ng membrane which bond integrally to poured concrete, remaining in place if settlement of substrate occurs. It is supplied with a self adhesive selvedge along one side of the roll to provide sealed laps and a comprehensive range of auxiliary products to simplify the application process. Fosroc Membrane HDPE-P/ Membrane HDPE-P(Smooth)RF 1.2/1 mm provides water vapour protection to water excluding structures and protects concrete from aggressive ground salts, chemicals and hydrocarbons.
Fosroc Membrane HDPE-S is a post applied high performance self adhesive HDPE membrane for waterproofi ng application for retaining walls, RC members and basement substructures. Fosroc Membrane HDPE-S is supplied as a membrane with 1 thickness having a self adhesive glue which helps in bonding to all the casted RC members
####### Advantages
Simple application - no primers or protection material required
Inert product - no risk of a reaction with ponded waste prior to concrete being poured
Forms integral bond to poured concrete
No lateral travel of water
####### Fosroc Membrane HDPE-P System
Proofex 3000 is a cold applied, fl exible, waterproof, high performance membrane incorporating a cross laminated HDPE carrier fi lm with a polymer modifi ed bitumen compound.
A high performance self adhesive membrane for a range of waterproofi ng and radon barrier applications including basements and substructures. Proofex 3000 provides a vapour, radon and waterproof membrane to water excluding structures and protects concrete from attack by aggressive ground salts.
####### Fosroc® Proofex 3000
Proofex PGP, a loose-laid PVC membranes system, is available in large rolls. Overlaps joining is realised through welding with hot air. Compartments can be laid out using Supercast PVC waterstops which are welded to the membranes. Provision for treatment of post leakages using re-injectable hose. Signal layers helps to identify and rectifi cation of damages during installation.
####### Proofex PGP system
####### Advantages
Cross-laminated HDPE fi lm for protection against damage Dimensionally stable Combines toughness with fl exibility for detailing around corners Self adhesive layer system makes installation quick, simple and reliable
Resistant to ground water, soluble sulphates and chlorides Suitable for waterproofi ng basements grades 2 and 3 as defi ned in BS 8102 : 2009, ‘Protection Of Structures Against Water From The Ground’ Radon protection as defi ned by BRE report 211
Hot-air Shovel-gun Overlapping of Membrane HDPE-P Rolls
####### Advantages
Rapid installation – available in large rolls
Welded joints for maximum watertightness
Compatible full range of ancillaries
Integrity assured at pile caps
Protects structure against ground contaminants
Long-term watertight durability Good puncture resistant
Resistance to root penetration
Proofex Self Adhesive Geotext is a 2 mm cold- applied SBS modifi ed bituminous Self Adhesive sheet membrane comprising of a polymer- modifi ed bitumen layer internally reinforced, bonded on to an outer surface of 250 GSM laminated Geo-fabric fi lm. The polymer bitumen adhesive layer is protected on the underside by a silicone release paper which is removed just prior to the application of Proofex Self Adhesive Geotext to the tack coat primed substrate. It provides a continuously bonded waterproof membrane for below ground waterproofi ng building and civil engineering structures.
####### Proofex Self Adhesive Geotext system
Nitocote CM210 two-component polymer-modifi ed cementitious coating is supplied in pre-packaged form. The product is designed to be easily mixed on- site using a slow speed drill fi tted with a mixing paddle and then applied to the substrate using a trowel for best results. Nitocote CM210, available in grey and white, cures to form an elastomeric impermeable membrane. Ideal for potable water retaining structures, basement waterproofi ng from negative and positive side, Drainage culverts, Foundations in contact with ground water under saline condition.
####### Nitocote CM210 System
####### Brushbond TGP System/Conplast
####### Crystalline System
Brushbond TGP crystalline capillary waterproofi ng system contains proprietary blend of portland cement, quartz aggregate and special chemicals. In the presence of moisture, the active chemicals in Brushbond TGP* crystalline waterproofi ng system penetrates concrete and reacts chemically with free lime to produce insoluble crystals.
This crystalline growth reduces porosity by blocking capillaries and fi lling hairline non-structural cracks (up to 0 mm wide) caused by shrinkage or expansion. Unlike metallic and membrane types of waterproofi ng which only form a surface barrier, Brushbond TGP* crystalline waterproofi ng system, in the presence of water, continues producing crystals and lasting imperviousness to water.
Conplast Crystalline is an integral waterproofi ng admixture to produce water tight concrete. The active chemical in Conplast Crystalline react with moisture available in concrete to produce non soluble crystalline formation throughout the pores of capillary tracks thus making concrete permanently sealed against later penetration from any direction.
####### Conplast Crystalline
Nitoproof 100 and 120 are based on raw materials which are amongst the most water and water- vapour resistant surface coating materials available. They are also resistant to a wide range of chemical attack. Specially selected bitumens are blended to produce various grades, each designed to provide the best possible protective coating for its practical purpose. Nitoproof 120 incorporates fi bres which give body to the fi lm and act as reinforcement in the coating, eliminating cracking and crazing under conditions of thermal movement.
####### Nitoproof 100/120 System
Roofs are constantly exposed to the aggressive eff ects of external weathering and can accumulate ponding water as a result of their ineffi ciency in quickly shedding water during heavy rainfall. Structures located in coastal areas are even more vulnerable to deterioration due to the eff ects of chloride and moisture in the marine environment. These factors can lead to cracking and damage of the waterproofi ng system and subsequent water penetration and loss of concrete integrity. With roof areas often not being easily accessible, a robust and low maintenance solution is also an important consideration.
####### The Fosroc solution
Fosroc’s range of liquid, brush and spray-applied systems have been designed to provide a high level of protection to new and for the repair of existing ones. These waterproofi ng systems have the benefi t of being easily applied ensuring an extremely durable, waterproof fi nish. The ease of application means quick installation, low maintenance and cost eff ective solution.
Roof slab
Products Protection to membrane Life expectancy UV Resistant Thickness
Brushcrete/ Hydroproof XTRA Protection required Life expectancy > 5 years Not applicable
Thickness of the coating is < 1 mm
Brushbond Protection required Life expectancy > 10 years Not applicable Thickness of the coatingis 1 mm
Brushbond RFX Protection required for accessible roof Life expectancy > 10 years Resistant Thickness of the coatingis 1 mm
Brushbond Roofguard Protection not required Life expectancy > 5 years Resistant Thickness of the coatingis 1 mm
Nitoproof 600 Standard Protection required Life expectancy > 10 years Not applicable Thickness of the coatingis 1 mm
Nitoproof 600 PF Protection required Life expectancy > 10 years Not applicable Thickness of the coating is 1 mm
Proofex Torchseal 4PI/4SI Protection required for accessible roof Life expectancy > 10 years Not applicable Thickness of the membrane is 4 mm
Proofex Self Adhesive PR15/20 Protection required for accessible roof Life expectancy > 10 years Not applicable Thickness of the coatingis 1 to 2 mm
Proofex PGP Protection required Life expectancy > 15 years Not applicable Thickness of the systemis 1 mm
Proofex ORG/OGP (Green product) Protection not required Life expectancy > 15 years Resistant
Thickness of the system is 1 / 1 and 1 mm
Polyurea WH 200/GR Protection required (Optional) Life expectancy > 15 years
UV Resistant. But for colour stability protective coating required
Minimum thickness of coating is 1 mm
Polyurea WPE Protection required (Optional) Life expectancy > 15 years
UV Resistant. But for colour stability protective coating required
Minimum thickness of coating is 1 mm
Elastomeric acrylic polymer-based solar refl ective and insulating coating.
####### Brushbond Ti Flexicoat
Brushbond Ti Flexicoat is a water-based white coloured emulsion comprising of acrylic polymers and specially designed hollow “microspheres”, less than 100 microns in diameter with non- conductive properties. These microspheres collectively acts as thermal insulation blanket covering the structure eff ectively refl ecting solar radiation back into the atmosphere. This results in impressive temperature reduction behind the substrate by a min. of 10 oC. This system also has certain waterproofi ng properties and is able to bridge hairline cracks caused by thermal movements.
Application Areas include: Concrete roofs, metal roofs, asbestos sheet, other metal surfaces, external and internal walls, cold storage facilities, steam pipes and fi ttings wood, tiles, PU foams and asphalt shingles.
####### Nitoproof 600 Standard system
####### Brushbond Roofguard system
Brushbond Roofguard is a single component acrylic polymer modifi ed, fi bre reinforced high build easy roller / brushable coating available in diff erent colours for application in multiple layers, minimum 3-layer application is recommended for best performance. Thickness of each coat shall be approximately 330 microns.
The product can be applied directly on existing concrete, brickbat coba and screed concrete even without removal provided the substrates are sound enough for application of the coating avoiding the risk of damage to the old roof associated while removing of the existing overlays. The product provides a seamless, tough durable water-resistant coating which can withstand light pedestrian traffi c and also has excellent weather resistance for exterior applications.
Nitoproof 600 Standard is single component pitch modifi ed polyurethane cures by reaction with atmospheric moisture to give a tough elastomeric waterproof membrane of 1 mm thick. It is supplied in a single grade to meet all site application methods and requirements.
Nitoproof 600 Standard is a medium viscosity grade (approximately 600 poise) for roller, squeegee or spray application to horizontal and vertical surfaces.
####### Nitoproof 600 PF system
Nitoproof 600PF is a single component pitch free liquid polyurethane. It cures by reaction with atmospheric moisture to form a tough, elastomeric, waterproof membrane. Nitoproof 600PF is designed for use on horizontal and vertical surfaces, covered by a protective screed or render.
Nitoproof 600PF can be applied by brush, squeegee or roller. It is applied at a minimum wet fi lm thickness of 1 in 2 coats.
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Proofex ORG/OGP are TPO/FPA (Thermoplastic Polyolefi n Flexible Polypropylene Alloy) reinforced membrane produced by extrusion of granules resulting from the incorporation of ethylene propylene rubber into a polypropylene matrix together with other additives as appropriate to the type of membrane.
The membrane is manufactured in two different colours, it is coloured grey on top and black on the underside. This helps to identify any damages that may occur during application. A white coloured grade is available which has a Solar Refl ective index of 99, suitable for cool roof applications. Proofex ORG/OGP are available in 1, 1. and 1 mm thickness.
####### Proofex ORG/OGP system
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####### Proofex Self Adhesive system
####### Proofex PGP system
Proofex Self Adhesive PR15/20 is a 1 and 2 mm thick cold-applied Self Adhesive sheet membrane comprising of a polymer-modifi ed bitumen layer internally reinforced with polyester, bonded on to an outer surface of cross laminated polyethylene fi lm. The polymer bitumen adhesive layer is protected on the underside by a silicone release paper which is removed just prior to the application of Proofex Self Adhesive PR15/20 to the tack coat primed substrate. The applied membrane is then immediately protected from UV light and from mechanical damage by sand/cement screed. Provide a continuously bonded waterproof membrane for roofi ng application.
Proofex PGP fl exible PVC synthetic membrane for the waterproofi ng of roof. The membrane is manufactured in two different colours, it is coloured light grey on top and black on the underside. This helps to identify any damages that may occur during application. Proofex PGP is available at 1 and 2 mm thick.
####### Advantages
Rapid installation – available in large rolls
Welded joints for maximum watertightness
Compatible full range of ancillaries
Long-term watertight durability
Good resistance to puncturing
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Concrete substrate
Geofabric layer Proofex Sheetdrain 80 or 100 Growing medium and vegetation
Fosroc Polyurea WPE
Waterproofi ng with Fosroc Polyurea system
Concrete substrate Geofabric layer Proofex PGP/OFB waterproofi ng Geofabric layer Proofex Cavity 200P and 140 g/m 2 geotextile Growing medium and vegetation
Waterproofi ng with Proofex PGP/OFB system
####### Typical details: Landscape Waterproofi ng
TPO/FPA waterproofi ng membranes FLL root resistant Watertight welded laps Environment-friendly – recyclable, no plasticisers Various thicknesses Large roll size
APP Torch applied membranes SBS Self Adhesive membranes
Proofex OGP (loose laid TPO)
Proofex ORG (loose laid reinforced TPO)
Proofex OFB (fully bonded TPO)
Proofex Torchseal Antiroot Proofex Self AdhesiveAntiroot
Fosroc Polyurea WPE (Spray applied Polyurea)
Seamless waterproofi ng system Fast cure spray application Excellent durability CEN TS14416 root resistant
Fosroc Polyurea WH 200/GR Environment friendly – zero VOC Good thermal stability Fast turnaround time Excellent impact, abrasion and puncture resistance
Fosroc Polyurea WH 200/GR is a spray-applied, 100% solids, fl exible, two-component, rapid curing hybrid Polyurea system, designed as a waterproofi ng and protective coating.
It combines the advantages of seamless coating with long life cycles and high durability.
Fosroc Polyurea WH 200/GR is environment friendly - zero VOC with good thermal stability. It gives fast turnaround time with excellent impact, abrasion and puncture resistance.
Ideally suggested for:
Podium decks Roof gardens Green roofs Stadium stands Service roofs Cut and cover tunnels
####### Fosroc
®
####### Polyurea WH 200/GR
Recommended application areas of application Application Area Polyurea WH200/GR Polyurea WPE Application Area Polyurea WH200/GR Polyurea WPE Podium slabs* Jetties, Piers, wharfs Roof gardens* Jetties, Piers, wharfs Cut/ cover tunnels Clean and dirty water tanks Service roofs Secondary containment bunds Metal deck roofs Chemical resistance Green roofs* High abrasion resistance Stadium stands Foot traffi c 2 minutes
*Contact Fosroc team.
Products Type of Landscape
Protection to membrane
Chemical resistance Life expectancy Bond with the Substrate Fosroc Polyurea WPE (Green certifi ed product)
Intensive/Extensive Landscape Not required
Good resistance to chemicals Life expectancy > 15 years
Fully bonded system-Prevent lateral migration of water
Fosroc Polyurea WH 200/GR Extensive Landscape Not required
Good resistance to chemicals Life expectancy > 15 years
Fully bonded system-Prevent lateral migration of water
Proofex PGP Intensive/Extensive Landscape Not required Good resistance to chemicals Life expectancy > 15 years Loose laid system
Proofex OFB (Green certifi ed product)
Intensive/Extensive Landscape Not required
Good resistance to chemicals Life expectancy > 15 years
Fully bonded system-Prevent lateral migration of water
Nitoproof 600 Standard/PF Intensive Landscape Required
Mild resistance to chemicals Life expectancy > 10 years
Fully bonded system-Prevent lateral migration of water
Proofex Torchseal Antiroot
Intensive/Extensive Landscape Required
Mild resistance to chemicals Life expectancy > 10 years Partially bonded system
Proofex Self Adhesive Antiroot
Intensive/Extensive Landscape Required
Mild resistance to chemicals Life expectancy > 10 years
Fully bonded system-Prevent lateral migration of water
Drainage membranes
Joint sealants
Waterstops
Internal coating
Surface repairs
Proofex Sheetdrain
Nitoseal MS
Supercast PVC
Proofex Self Adhesive
Supercast SW
Nitocote CM
Hydrocell XL
Non-absorbent polyethylene joint fi ller
High density drainage membrane
One part fl exible sealant
PVC waterstops for expansion joints
Self Adhesive waterproof membrane
Hydrophilic waterstop
Flexible cementitious coating
Nitocote EP
Epoxy waterproof coating
Nitomortar range Resin repair mortars
Expansion joint fi ller boards
Dirty water product selector
Dirty water - product selector
External waterproof membranes
Externally placed waterproofi ng membranes
Pre-applied waterproof membranes
Proofex Engage
Proofex Self Adhesive
Externally placed waterproofi ng membranes
Self Adhesive waterproof membranes
Proofex Sheetdrain
Externally placed drainage membranes
High density drainage membranes
Product not requiring certifi cation (Application for external areas)
Products approved for use in direct contact with drinking water
Nitocote EP
Renderoc FC
Internal coating
Surface repairs
Solvent free epoxy resin coating
Cementitious render
Products approved for use in direct contact with drinking water
Waterstops
Joint sealants
Supercast PVC
Supercast SW
Nitoseal MS
PVC waterstops for expansion
Hydrophilic waterstop
One part MS sealant
Products approved for use in direct contact with drinking water
Internal coating
Patch repairs
Nitocote CM (WRAS Approved)
Cementitious coating
Renderoc Plug
Rapid setting plugging mortar
Clean water - product selector
Polyurea WPE
Spray applied polyurea coating
Fosroc- ndiaWaterproofing Brochure
Course: Business legislation (MP006BL)
University: Davangere University
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